Custom Cable Assemblies Designed for Your Specific Requirements

At Darlox, we pride ourselves on being IATF 16949 and ISO 9001 certified, ensuring that our custom cable assemblies meet the highest industry standards for durability and performance.

Custom HSD4+2 extension cable Vehicle electronic control wiring harness

A Custom HSD4+2 Extension Cable refers to a specialized cable. This cable is designed to meet specific requirements for automotive. Including high-speed video applications, especially when dealing with high-definition displays or cameras.

Key Components of a Custom HSD4+2 Extension Cable:

  1. HSD4+2 Wiring:
    • HSD stands for High-Speed Differential Signaling, which is a transmission standard for video signals, commonly used in automotive infotainment systems and rear-view camera displays.
    • 4+2 likely refers to 4 high-speed signal lanes (for video data transfer) plus 2 additional lanes for other purposes.
  2. Cable Length:
    • The extension cable allows you to extend the reach of an existing HSD connection. Custom lengths are typically made to suit the specific distance needed in your vehicle setup.
  3. Connectors:
    • The connectors at each end of the cable are a critical part of the custom cable. Typically, they will be automotive-grade connectors that are robust, durable, and able to handle the harsh conditions in vehicles (temperature extremes, vibration, etc.).
    • The exact type of connector (e.g., FAKRA, JAE, or custom automotive connectors) would depend on the device you’re connecting (like a screen, camera, or control unit).
  4. Signal Integrity:
    • To ensure high-speed, error-free signal transmission, the cable should be constructed with appropriate shielding, insulation, and twist pair wiring. Proper impedance matching (usually 100 ohms for HSD) is critical to avoid signal degradation or interference.
  5. Material Quality:
    • Conductors: Copper is typically used for high-speed data transfer, and the gauge of the wire will depend on the cable’s length and current capacity.
    • Shielding: Aluminum foil or braided shielding can protect the cable from electromagnetic interference (EMI), which is particularly important in automotive environments.
  6. Temperature Range:
    • Given that the cable will likely be used in a vehicle, it’s essential that the cable can withstand the operating temperature range (usually -40°C to +85°C or higher in automotive environments).
  7. Waterproof/Weatherproofing:
    • If the cable is intended for exterior use (e.g., rear-view cameras), the connectors and cable should be designed to be weatherproof, ensuring protection from moisture and dust.
  8. Compliance with Standards:
    • In automotive applications, your custom cable may need to meet specific standards, such as ISO 26262 (Functional Safety) for critical components or AEC-Q200 (Automotive Electronics Reliability).

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